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Customized cardboard flap box 785x585x585 mm 5VVL (five-layer)

Flexible shipping boxes

Production within 48 hours

Your saved boxes

You enter the internal dimensions of the box. Our Cardboard Specification You enter the <strong>internal dimensions of</strong> the box. <a href='https://www.box48.cz/en/faq/#thickness-of-cardboard' target='_blank'>Our Cardboard Specification</a>

mm
mm
mm
pcs - +

Main specifications of boxes on demand

We do not process boxes using the shape cutting technology. Our machine produces shipping boxes made of endless cardboard. The boxes have bigs (bends in the endless cardboard), which can cause difficulties in folding. When cutting, the machine can create burrs on the cardboard.

Big

Bigs (folds) are a natural part of endless cardboard and can appear anywhere on the box - e.g. even near a structural bend.

Folding

Our boxes have a kraft outer layer (darker richer colour). When folding, this layer must be on the outside of the box. Folding the box the other way around risks tearing the cardboard.

Irregularities

Cutting cardboard can cause burrs on the cut or other unaesthetic elements. Consider using the boxes as gift wrapping. We recommend placing a test order first.

Product description and parameters

This practical box folds quickly and easily in one piece. It is an alternative product to the most widely used FEFCO 0201 flap box. However, compared to the flap box, you get a packaging that has a solid bottom without joints - the ideal box for a postal parcel. Closing the box and inserting is from the top side, the ideal closure is adhesive tape minimum width 48mm. Alternatively, you can also use staples for closing packaging, PP tape, or classic string.This box is manufactured using box-on-demand technology from continuous board. Thanks to this technology, it does not matter whether you are looking for a3 or a4 postal boxes, you can make a postal box for your parcel exactly according to your shipment.Our postal boxes for parcel will be accepted by Czech Post and other forwarding companies without any problem. You will ensure professional packaging.

This postal carton box is therefore also suitable for workplaces with a higher turnover of packaged products, eshops and repackaging centres (we recommend it for transport services, but our clients use the boxes commonly in the food industry, e.g.

The colour of the box is brown (the top side of the box is covered with kraft paper - kraftliner). Paper white folding boxes can be ordered from 1000 pieces. Please enter your request in the order notes

If you want a simple transport package we recommend using three-layer cardboard (3VVL). If, on the other hand, you prefer strength and compactness of the whole package, use five-layer cardboard (5VVL). We use the EB type of cardboard. You can see the choice of cardboard at the calculator of each box when entering the dimensions.


The range of boxes from BOX48 is made from continuous board, which is stacked 1143 mm (so called \'bigs\' are included in the boxes produced) per pallet. By the nature of the technology, it is not possible to decide where the bigs appear on the box.

Technical specifications of our endless board:

3VVL - B wool, 3mm thick, board composition: 120g/m² Kraftliner, 120g/m² Wellenstoff, 140g/m² Testliner
5VVL - BE wool, 4mm thick, board composition: 120g/m² Kraftliner, 120g/m² Wellenstoff, 100g/m² Schrenz, 120g/m² Wellenstoff, 120g/m² Testliner

If you\'re looking for a box that you plan to use as a gift, consider whether you\'ll be bothered by unaesthetic elements like creases, burrs, etc. These elements are part of the box by virtue of the manufacturing technology used. Where the machine picks up the cardboard for formatting, the cardboard may be pinched. These dents are part of the principle of the technology used and are not grounds for complaint.

Paperboard tears when badly folded:

This problem is often caused by turning the box so that the kraft surface (darker brown shade) is not on the outside of your box. At that point, you are bending the testliner material (lighter with a lower grammage) which is normally on the inside. If this situation happens to you, we recommend that you unfold the box and double check that you are folding the box from the correct side. If the kraft surface is on the outside, you\'re done and you\'ll have a complete box in no time. If you are unsure about folding the box try our youtube channel. The presence of a tear in the cardboard due to poor folding of the box is not a reason for accepting a claim.

 

 

3 or 5 layers of cardboard?

3VVL🟤B
3VVL🟤B

3VVL🟤B flute (370g/m2) - Type Testliner, 3mm thick, board composition: 120g/m² Testliner , 100g/m² Wellenstoff, 120g/m² Testliner

3VVL🟤B
3VVL🟤B

3VVL🟤B flute (410g/m2) - Type Kraftliner, 3mm thick, board composition: 120g/m² Kraftliner, 120g/m² Wellenstoff, 140g/m² Testliner

 

5VVL🟤BE
5VVL🟤BE

5VVL🟤BE flute (640g/m2) - Type Kraftliner, 4mm thick, board composition: 120g/m² Kraftliner, 120g/m² Wellenstoff, 100g/m² Schrenz, 120g/m² Wellenstoff, 120g/m² Testliner

 

5VVL🟤BC
5VVL🟤BC

5VVL🟤BC flute (680g/m2) - Type Krafliner, 6mm thick, board composition: 135g/m² Kraftliner, 100g/m² Wellenstoff, 90g/m² Wellenstoff, 100g/m² Wellenstoff, 130g/m² Testliner

3VVL⚪E
3VVL⚪E

3VVL⚪E flute (405g/m2) - Type Kraftliner , 1,3mm thick, board composition: 140g/m² Kraftliner, 100g/m² Wellenstoff, 140g/m² Kraftliner

The range of boxes from BOX48 is made of continuous cardboard, which is folded by 1143 mm (so called 'bigs' are part of the manufactured boxes) on a pallet. Due to the nature of the technology, it is not possible to decide where the big appears on the box.

The strength of the input cardboard can be reduced as it passes through the machine. This reduction in force after passing through the machine does not affect the resistance parameters of the input board.

The input cardboard is actually 6mm thick. After the box is cut, the cardboard is about 4mm thick at the creasing, pressure and feed rollers and cut points. This is due to the technological process and cannot be avoided. In the rest of the area, the cardboard is also 6mm thick outside these mentioned places.

This is not a classic die-cut, where this 'squeezing' of the cardboard does not occur.

This is not a die-cut box making technology, the production has its own specifics and tolerances. Before ordering, please consult our consulting room for information about the technology read our FAQ section.


If you are looking for a box that you plan to use as a gift, consider whether you will be bothered by unaesthetic elements such as bigs, burrs, etc. These elements are part of the box by virtue of the manufacturing technology used. Where the machine picks up the cardboard for formatting, the cardboard may be pinched. These dents are part of the principle of the technology used and are not grounds for complaint.

Tearing of the cardboard if the box is not folded correctly:

This problem is often caused by turning the box so that the kraft surface (darker brown shade) is not on the outside of your box. At that point, you are bending the testliner material (lighter, lower-weight material), which is normally on the inside. If this situation happens to you, we recommend that you unfold the box and double check that you are folding the box from the correct side. If the kraft surface is on the outside, you're done and you'll have a complete box in no time. In case you are not sure about folding the box try our youtube channel. The presence of a tear in the cardboard by poor folding of the box is not a reason for accepting a claim.

Need some advice? Call our packaging specialist Petra

Mon-Fri: 7am-3:30pm<br>
+420 608 640 409

Mon-Fri: 7am-3:30pm

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Our packaging at BOX48.cz is primarily for shipping. If you want to use the box as a gift, consider whether you will not mind unaesthetic elements such as bigs, inequalities, etc. These elements are...

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Do not know how to enter dimensions or create an order? Try our instructional video https://www.youtube.com/watch?v=Hz6SeAc8t2s&t=1s [CZ]

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Other articles in the FAQ

Could be suitable for this product

You do not have to deal with a minimum quantity
You do not have to deal with a minimum quantity

Production of boxes from 1 piece

We produce thousands of boxes within 48 hours
We produce thousands of boxes within 48 hours

Production works on working days

Discount after VAT registration
Discount after VAT registration

Practical benefits and advice

We are not ecologically naive
We are not ecologically naive

Saving paper where there is consumption

Packung s.r.o., Jabloňová 225, 691 81 Horní Věstonice, www.packung.cz/en

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